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Multi Stage Cleaning System

Multi Stage Cleaning System

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Product Details:

Material Stainless Steel
Storage Capacity Varies as per tank (standard: 250 L/tank)
Height 1700 mm
Properties Corrosion resistant, robust construction, multiple cleaning stages
Accuracy 1C (Temperature Control)
Display Type HMI Touch Screen
Dimension (L*W*H) 4500 x 1000 x 1700 mm
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Multi Stage Cleaning System Product Specifications

Phase Three Phase
Display Digital Control Panel
Weight Approx. 1200 kg
Temperature Range Ambient to 80C
Application Cleaning of automotive and industrial parts
Function Automatic Multi-stage Cleaning
Suitable For Automotive Components, Engine Parts, Sheet Metal, Aluminium Castings
Shape Rectangular
Display Type HMI Touch Screen
Height 1700 mm
Properties Corrosion resistant, robust construction, multiple cleaning stages
Storage Capacity Varies as per tank (standard: 250 L/tank)
Material Stainless Steel
Accuracy 1C (Temperature Control)
Humidity Range Up to 90% RH
Automation Grade Automatic
Dimension (L*W*H) 4500 x 1000 x 1700 mm
Power Source Electric
Voltage 415 V
Color Code Industrial Grey
Product Type Multi Stage Cleaning System
Power 15 kW
Frequency 50 Hz
Use Degreasing, rinsing, drying operations
Treatment Type Spray, Immersion, Ultrasonic (optional)

Product Description

Multi Stage Cleaning System

CLEANING : Precision cleaning is accomplished in the first tank. This tank is equipped with either 40 KHz or 25 KHz industrials ultrasonic, and incorporates thermostatically controlled heat.
RINSING : The rinse position includes industrial ultrasonic components as standard to assume that all soils and cleaning chemistry are driven blind holes and crevices before the dry cycle.
DRYING : The forced hot air drying station utilizes evaportion, one of the most common drying techniques to remove water. room air is heated to above 85 c, which enables it to absorb moisture from the parts.

Customizable Multi-Stage Cleaning

Our system offers three to six cleaning stages, tailored precisely to your process needs. Whether you require spray, immersion, or ultrasonic (optional) treatment, each stage enhances cleaning efficiency for automotive and industrial parts. This modular design supports diverse cleaning protocols, ensuring immaculate results for everything from engine components to aluminum castings.

Advanced Safety, Control, and Connectivity

Equipped with a PLC-based control system and digital HMI touch screen, the cleaning system guarantees seamless operation and real-time monitoring. Safety features such as emergency stops, overload protection, and interlocks come standard, providing peace of mind during use. Additionally, optional Ethernet or Industry 4.0 integration enables sophisticated data tracking and process analytics for smart manufacturing environments.

Robust, Energy-Efficient Construction

Built from AISI 304/316 stainless steel with a double-walled, thermally insulated design, this system resists corrosion and maintains optimal thermal conditions. The heavy-duty structure with lockable wheels (optional) offers both stability and mobility, while low noise levels ensure a more comfortable work environment. Adjustable cycle times and precision temperature control further optimize energy usage for diverse tasks.

FAQs of Multi Stage Cleaning System:

Q: How does the Multi Stage Cleaning System operate?

A: The system operates through sequential customizable stagestypically degreasing, rinsing, and dryingeach optimized for different contaminants and part types. Stages can utilize spray jets, immersion, or ultrasonic cleaning (optional), followed by powerful hot air blower drying, all controlled by a PLC for accuracy and consistency.

Q: What types of parts and industries is this cleaning system suitable for?

A: This system is engineered for cleaning automotive components, engine parts, sheet metal, and aluminum castings. It is ideal for automotive, manufacturing, and heavy industrial sectors requiring high standards of cleanliness and corrosion resistance.

Q: When should I consider using a multi-stage cleaning system instead of manual cleaning?

A: Consider this system when precision, repeatability, and efficiency are neededespecially for high-throughput or critical applications where manual cleaning is time-consuming or inadequate. Automated multi-stage cleaning ensures uniform results, better contamination control, and reduced labor costs.

Q: Where can this system be installed and how mobile is it?

A: The compact, rectangular design (4500 x 1000 x 1700 mm) allows installation in a variety of industrial settings. For added flexibility, the optional heavy-duty lockable wheels enable easy relocation within the facility, accommodating process changes or spatial constraints.

Q: What is the process flow in each cleaning stage?

A: The process typically begins with a spray or ultrasonic degreasing stage, followed by rinsing through multi-stage in-line filtration, and concludes with hot air blower drying. Each stages parameters (cycle time, temperature, etc.) can be precisely controlled for optimal results depending on specific component requirements.

Q: How does the system ensure operational safety and process reliability?

A: It features an emergency stop, overload protection, interlock systems, and double-walled insulation. The PLC-based controls with HMI touch screen display enable real-time monitoring and diagnostics, minimizing risks and ensuring consistent outcomes.

Q: What are the key benefits of using this cleaning system?

A: Key advantages include customizable cleaning stages, high energy efficiency, corrosion-resistant robust construction, precise process control, and optional Industry 4.0 connectivity for advanced production management. These features collectively enhance cleanliness, productivity, and operational reliability.

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