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Multi Stage Cleaning System

Multi Stage Cleaning System

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Multi Stage Cleaning System

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Multi Stage Cleaning System Specification

Suitable For
Automotive Components, Engine Parts, Sheet Metal, Aluminium Castings

Height
1700 mm

Accuracy
1C (Temperature Control)

Material
Stainless Steel

Product Type
Multi Stage Cleaning System

Storage Capacity
Varies as per tank (standard: 250 L/tank)

Dimension (L*W*H)
4500 x 1000 x 1700 mm

Display Type
HMI Touch Screen

Weight
Approx. 1200 kg

Power
15 kW

Properties
Corrosion resistant, robust construction, multiple cleaning stages

Phase
Three Phase

Color Code
Industrial Grey

Temperature Range
Ambient to 80C

Use
Degreasing, rinsing, drying operations

Humidity Range
Up to 90% RH

Application
Cleaning of automotive and industrial parts

Frequency
50 Hz

Function
Automatic Multi-stage Cleaning

Shape
Rectangular

Automation Grade
Automatic

Treatment Type
Spray, Immersion, Ultrasonic (optional)

Display
Digital Control Panel

Power Source
Electric

Voltage
415 V

Noise Level
< 70 dB

Tank Material
AISI 304/316 Stainless Steel

Safety Features
Emergency Stop, Overload Protection, Interlock System

Drying Method
Hot Air Blower

Stages
3 to 6 (Customizable)

Mobility
Heavy Duty Lockable Wheels (Optional)

Connectivity
Optional Ethernet/Industry 4.0 Integration

Filtration System
Multi-stage In-line Filters

Control System
PLC Based Control

Cycle Time
Adjustable, 530 minutes

Insulation
Double-walled, Thermal Insulation

Pump Type
Centrifugal, Submersible Options

About Multi Stage Cleaning System

Multi Stage Cleaning System

CLEANING : Precision cleaning is accomplished in the first tank. This tank is equipped with either 40 KHz or 25 KHz industrials ultrasonic, and incorporates thermostatically controlled heat.
RINSING : The rinse position includes industrial ultrasonic components as standard to assume that all soils and cleaning chemistry are driven blind holes and crevices before the dry cycle.
DRYING : The forced hot air drying station utilizes evaportion, one of the most common drying techniques to remove water. room air is heated to above 85 c, which enables it to absorb moisture from the parts.

Customizable Multi-Stage Cleaning

Our system offers three to six cleaning stages, tailored precisely to your process needs. Whether you require spray, immersion, or ultrasonic (optional) treatment, each stage enhances cleaning efficiency for automotive and industrial parts. This modular design supports diverse cleaning protocols, ensuring immaculate results for everything from engine components to aluminum castings.

Advanced Safety, Control, and Connectivity

Equipped with a PLC-based control system and digital HMI touch screen, the cleaning system guarantees seamless operation and real-time monitoring. Safety features such as emergency stops, overload protection, and interlocks come standard, providing peace of mind during use. Additionally, optional Ethernet or Industry 4.0 integration enables sophisticated data tracking and process analytics for smart manufacturing environments.

Robust, Energy-Efficient Construction

Built from AISI 304/316 stainless steel with a double-walled, thermally insulated design, this system resists corrosion and maintains optimal thermal conditions. The heavy-duty structure with lockable wheels (optional) offers both stability and mobility, while low noise levels ensure a more comfortable work environment. Adjustable cycle times and precision temperature control further optimize energy usage for diverse tasks.

FAQs of Multi Stage Cleaning System:

Q: How does the Multi Stage Cleaning System operate?

A: The system operates through sequential customizable stagestypically degreasing, rinsing, and dryingeach optimized for different contaminants and part types. Stages can utilize spray jets, immersion, or ultrasonic cleaning (optional), followed by powerful hot air blower drying, all controlled by a PLC for accuracy and consistency.

Q: What types of parts and industries is this cleaning system suitable for?

A: This system is engineered for cleaning automotive components, engine parts, sheet metal, and aluminum castings. It is ideal for automotive, manufacturing, and heavy industrial sectors requiring high standards of cleanliness and corrosion resistance.

Q: When should I consider using a multi-stage cleaning system instead of manual cleaning?

A: Consider this system when precision, repeatability, and efficiency are neededespecially for high-throughput or critical applications where manual cleaning is time-consuming or inadequate. Automated multi-stage cleaning ensures uniform results, better contamination control, and reduced labor costs.

Q: Where can this system be installed and how mobile is it?

A: The compact, rectangular design (4500 x 1000 x 1700 mm) allows installation in a variety of industrial settings. For added flexibility, the optional heavy-duty lockable wheels enable easy relocation within the facility, accommodating process changes or spatial constraints.

Q: What is the process flow in each cleaning stage?

A: The process typically begins with a spray or ultrasonic degreasing stage, followed by rinsing through multi-stage in-line filtration, and concludes with hot air blower drying. Each stages parameters (cycle time, temperature, etc.) can be precisely controlled for optimal results depending on specific component requirements.

Q: How does the system ensure operational safety and process reliability?

A: It features an emergency stop, overload protection, interlock systems, and double-walled insulation. The PLC-based controls with HMI touch screen display enable real-time monitoring and diagnostics, minimizing risks and ensuring consistent outcomes.

Q: What are the key benefits of using this cleaning system?

A: Key advantages include customizable cleaning stages, high energy efficiency, corrosion-resistant robust construction, precise process control, and optional Industry 4.0 connectivity for advanced production management. These features collectively enhance cleanliness, productivity, and operational reliability.

Multi Stage Cleaning System

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